Complete Plant Engineering

Turnkey Snack Processing Lines

Synchronized, automated production plants custom-engineered in Maharashtra for commercial snack makers. From batter preparation to frying, centrifugal de-oiling, and multi-stage seasoning.

Turnkey Line Blueprint 01

Fully Automatic Boondi & Nylon Sev Production Line

Engineered for continuous production of nylon sev, ratlami sev, boondi, and bhujia with minimal manual touch.

Plant Layout Blueprint Capacity: 200 - 800 kg/hr Continuous
Fully Automatic Boondi and Nylon Sev Line Blueprint

Sub-System Technical Architecture:

1. Slurry & Infeed Section

Stainless steel slurry holding vessel with sanitary low-shear mixing agitator, positive displacement pump, and interchangeable dropping heads for micro-nylon sev and spherical boondi.

2. Continuous Frying Pan

Low-oil-volume frying trough with motorized submerging belt, bottom fines scraper, and precision multi-point oil inlet manifolds for uniform temperature across the bed.

3. External Thermal Heater & Filter

High-efficiency vertical thermal oil boiler or biomass pellet heat exchanger, coupled with an air-cooled circulation pump and continuous rotary mesh filter.

4. Continuous Hydro De-Oiler

Centrifugal continuous de-oiling basket extracting surface oil and returning it directly to the filtration circuit, dramatically reducing oil uptake in the final product.

5. Cooling Wire-Mesh Conveyor

Extended open-mesh food-grade conveyor with sanitary top blowers lowering product temperature to ambient, ensuring crispness prior to seasoning.

6. Zig-Zag Flavouring Drum

Screw-driven precision dry seasoning applicator and continuous rotating tumbler drum providing uniform coating with zero fragile strand breakage.

Request CAD Layout for Your Shed Inquire for Sev & Boondi Line
Turnkey Line Blueprint 02

Semi-Automatic Potato Chips Line (50 & 100 kg/hr)

The proven stepping stone for commercial snack entrepreneurs moving from manual pots to high-efficiency standardized production.

Rated Output: 50 & 100 kg/hr Pellet / Gas / Diesel / Wooden Boiler
Semi Automatic Potato Chips Processing Line Diagram

Abrasive Peeler & High-Speed Slicer

Carborundum peeler removing skin in 90 seconds, feeding directly to the precision rotary slicer with water rinsing for starch extraction.

Tilting Batch Fryer Kettle

Rectangular kettle with counterbalanced tilting basket for instant batch discharge, preventing over-frying and ensuring uniform golden hue.

Vibro Shaker & Oil Recovery

High-frequency vibratory screen removing excess surface oil and crumbs, returning recovered oil back to the insulated storage reservoir.

Inspection & Flavour Applicator

Sanitary conveyor allowing manual inspection followed by automatic electrostatic/dry powder seasoning in the continuous stainless steel drum.

Download Line Layout Blueprint Request Chips Line Quotation
Plant Planning Guide

Utility & Factory Floor Space Requirements

Baseline guidelines to help civil architects and plant managers plan necessary electrical transformers, water inlets, compressed air, and chimney stacks.

Plant Configuration Rated Output Recommended Floor Space Connected Electrical Load Fuel Requirement Options
Semi-Auto Chips Line 50 50 kg/hr chips 600 - 800 sq. ft. 12 - 15 HP (415V, 3-Ph) Pellet (15-20 kg/h) / Gas / Diesel
Semi-Auto Chips Line 100 100 kg/hr chips 900 - 1,200 sq. ft. 20 - 25 HP (415V, 3-Ph) Pellet (28-35 kg/h) / Gas / Diesel
Continuous Sev/Boondi Line 300 300 kg/hr namkeen 1,500 - 2,000 sq. ft. 30 - 40 HP (415V, 3-Ph) Biomass Pellet / Thermic Fluid Boiler
Continuous Industrial Line 600+ 600 - 1,000 kg/hr 2,500 - 4,000 sq. ft. 50 - 75 HP (415V, 3-Ph) Central Thermic Boiler / Natural Gas
Plant drawings tailored to client factory shed dimensions.
Chat with Sales (+91 9930985514)