Synchronized, automated production plants custom-engineered in Maharashtra for commercial snack makers. From batter preparation to frying, centrifugal de-oiling, and multi-stage seasoning.
Engineered for continuous production of nylon sev, ratlami sev, boondi, and bhujia with minimal manual touch.
Stainless steel slurry holding vessel with sanitary low-shear mixing agitator, positive displacement pump, and interchangeable dropping heads for micro-nylon sev and spherical boondi.
Low-oil-volume frying trough with motorized submerging belt, bottom fines scraper, and precision multi-point oil inlet manifolds for uniform temperature across the bed.
High-efficiency vertical thermal oil boiler or biomass pellet heat exchanger, coupled with an air-cooled circulation pump and continuous rotary mesh filter.
Centrifugal continuous de-oiling basket extracting surface oil and returning it directly to the filtration circuit, dramatically reducing oil uptake in the final product.
Extended open-mesh food-grade conveyor with sanitary top blowers lowering product temperature to ambient, ensuring crispness prior to seasoning.
Screw-driven precision dry seasoning applicator and continuous rotating tumbler drum providing uniform coating with zero fragile strand breakage.
The proven stepping stone for commercial snack entrepreneurs moving from manual pots to high-efficiency standardized production.
Carborundum peeler removing skin in 90 seconds, feeding directly to the precision rotary slicer with water rinsing for starch extraction.
Rectangular kettle with counterbalanced tilting basket for instant batch discharge, preventing over-frying and ensuring uniform golden hue.
High-frequency vibratory screen removing excess surface oil and crumbs, returning recovered oil back to the insulated storage reservoir.
Sanitary conveyor allowing manual inspection followed by automatic electrostatic/dry powder seasoning in the continuous stainless steel drum.
Baseline guidelines to help civil architects and plant managers plan necessary electrical transformers, water inlets, compressed air, and chimney stacks.
| Plant Configuration | Rated Output | Recommended Floor Space | Connected Electrical Load | Fuel Requirement Options |
|---|---|---|---|---|
| Semi-Auto Chips Line 50 | 50 kg/hr chips | 600 - 800 sq. ft. | 12 - 15 HP (415V, 3-Ph) | Pellet (15-20 kg/h) / Gas / Diesel |
| Semi-Auto Chips Line 100 | 100 kg/hr chips | 900 - 1,200 sq. ft. | 20 - 25 HP (415V, 3-Ph) | Pellet (28-35 kg/h) / Gas / Diesel |
| Continuous Sev/Boondi Line 300 | 300 kg/hr namkeen | 1,500 - 2,000 sq. ft. | 30 - 40 HP (415V, 3-Ph) | Biomass Pellet / Thermic Fluid Boiler |
| Continuous Industrial Line 600+ | 600 - 1,000 kg/hr | 2,500 - 4,000 sq. ft. | 50 - 75 HP (415V, 3-Ph) | Central Thermic Boiler / Natural Gas |