Fully Automatic Boondi and Nylon Sev Production Line
🔥 Pellet / Gas / Diesel / Wooden Boiler
Turnkey End-to-End Plant

Fully Automatic Boondi & Nylon Sev Production Line

Complete automated continuous processing arrangement from slurry preparation, boondi/sev dropping attachment, continuous fryer, hydro de-oiler, cooling conveyor to zig-zag flavouring drum.

Our turnkey automated production line solves the biggest challenge in namkeen manufacturing: consistency, hygiene, and manual handling. Raw batter or dough is prepared in high-speed stainless steel tanks and continuously fed into motorized oscillating dropper heads or extrusion dies mounted directly over the fryer. Fried snacks continuously transfer through a centrifugal hydro de-oiler to extract excess surface oil, followed by cooling and precision continuous seasoning.

🌀 Nylon Sev🌾 Bikaneri Bhujia🟡 Salted & Sweet Boondi🤏 Papdi Gathiya🌶️ Ratlami Sev
Engineering Advantages

Key Features

Touch-Free Continuous Flow
Raw batter enters at Step 1; seasoned, cooled snacks emerge at packaging intake with zero manual touching.
Continuous Hydro De-Oiler
Centrifugal de-oiling module reduces oil content by up to 20-25%, yielding a crisper, healthier snack.
Interchangeable Droppers & Dies
Quick-swap heads allow switching between Fine Nylon Sev, Thick Ratlami Sev, Boondi, or Papdi in minutes.
Continuous Seasoning Drum
Rotary zig-zag seasoning cylinder applies uniform spices without breakage or dusting wastage.
Technical Data

Technical Specifications

Line ComponentsBatter Tank → Dropper Head → Continuous Fryer → Hydro De-Oiler → Cooling Conveyor → Seasoning Drum
Finished Output200 to 800 kg/hr continuous synchronized production
Heating & Fuel CompatibilityPellet / Gas / Diesel / Wooden Boiler
Food Contact MaterialAll product contact zones AISI 304 / 316 Stainless Steel
De-Oiling SystemContinuous high-speed centrifugal hydro spinner
ControlsCentralized multi-drive synchronization panel with master emergency controls
Factory LayoutCustom 2D/3D plant layout engineered to client factory shed dimensions

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